Recycling breakthrough turns old wind turbine blades into usable plastic

Researchers in Washington have developed a new method to recycle aging wind turbine blades, transforming the waste into usable plastic and addressing a growing landfill challenge.

Courtney Flatt reports for Northwest Public Broadcasting.


In short:

  • Engineers at Washington State University created a recycling process that breaks down wind turbine blades using zinc acetate and pressurized hot water, yielding materials that can be used in new plastics.
  • The method tackles the challenge of recycling glass fiber-reinforced polymer (GFRP), a tough, heat-resistant material that doesn’t melt like other plastics.
  • With thousands of blades already decommissioned in the U.S. and projections of 100,000 tons of blade waste per year in Europe, researchers see urgent need and potential for scaling up the solution.

Key quote:

“As wind energy grows, recycling and reusing wind turbine waste is becoming increasingly urgent.”

— Jinwen Zhang, a Washington State University professor and co-author of the paper

Why this matters:

As the wind energy sector matures, tens of thousands of turbine blades are nearing the end of their operational lives. These blades, typically made of glass fiber-reinforced polymers, are difficult to dispose of or reuse because they don’t melt down like conventional plastics. Most end up in landfills, adding to a growing waste burden. The scale of the problem is only set to rise: The Department of Energy predicts a substantial increase in blade waste by mid-century, with materials that could sit in dumps indefinitely. The new process offers a way to intercept that waste stream and recover valuable resources, potentially reducing landfill overflow and pollution associated with composite materials.

Learn more: Wind turbine blades could soon be recyclable

A view of a house destroyed by a flood

How flooding made its way into the Ottawa election

On Canada Day, parts of Ottawa were hit with a one-in-200-year storm. Nearly four months later, it’s still having an impact as the polls open for Ontario’s municipal elections.

A man at a table working on a computer

Online tool tracks climate-related bills in 10 states

As voters prepare to cast their ballots, those concerned about global warming may want to learn which climate-related policies their elected officials have supported or opposed.

An aerial view of a forest with deforested area on the left

Lula wins Brazil election after cutting Amazon deforestation to record low

Lula’s victory in Brazil's presidential election brings hope for the Amazon — but far-right gains threaten progress.

An overhead view of rows of solar panels and wind turbines in the distance

The Michigan climate candidate courting opponents of Big Solar

Sunrise Movement co-founder William Lawrence is navigating backlash against data centers — and clean energy — in his bid for Congress.

An aerial view of two farmers standing next to raised beds

Study: Regenerative agriculture farms hold key climate solutions

A major study comparing 200 U.S. farms found that advanced regenerative farming practices increased soil carbon storage by nearly 40% compared with conventional methods while supporting greater biodiversity.

A city skyline with a layer of haze above the buildings

Why more than half the world has likely breathed unhealthy air this year

Even as many countries have made progress in cutting ozone-fueling emissions, high temperatures can outweigh those gains.
A large glacier with mountains in the background

This climate data scientist explains what the numbers really mean

Hannah Ritchie offers advice based on her many years studying the data behind clean energy, electric vehicles, and other climate solutions.
From our Newsroom
Multiple Houston-area oil and gas facilities that have violated pollution laws are seeking permit renewals

Multiple Houston-area oil and gas facilities that have violated pollution laws are seeking permit renewals

One facility has emitted cancer-causing chemicals into waterways at levels up to 520% higher than legal limits.

Regulators are underestimating health impacts from air pollution: Study

Regulators are underestimating health impacts from air pollution: Study

"The reality is, we are not exposed to one chemical at a time.”

Pennsylvania governor Josh Shapiro speaks with the state flag and American flag behind him.

Two years into his term, has Gov. Shapiro kept his promises to regulate Pennsylvania’s fracking industry?

A new report assesses the administration’s progress and makes new recommendations

silhouette of people holding hands by a lake at sunset

An open letter from EPA staff to the American public

“We cannot stand by and allow this to happen. We need to hold this administration accountable.”

wildfire retardants being sprayed by plane

New evidence links heavy metal pollution with wildfire retardants

“The chemical black box” that blankets wildfire-impacted areas is increasingly under scrutiny.

Stay informed: sign up for The Daily Climate newsletter
Top news on climate impacts, solutions, politics, drivers. Delivered to your inbox week days.