Recycling breakthrough turns old wind turbine blades into usable plastic

Researchers in Washington have developed a new method to recycle aging wind turbine blades, transforming the waste into usable plastic and addressing a growing landfill challenge.

Courtney Flatt reports for Northwest Public Broadcasting.


In short:

  • Engineers at Washington State University created a recycling process that breaks down wind turbine blades using zinc acetate and pressurized hot water, yielding materials that can be used in new plastics.
  • The method tackles the challenge of recycling glass fiber-reinforced polymer (GFRP), a tough, heat-resistant material that doesn’t melt like other plastics.
  • With thousands of blades already decommissioned in the U.S. and projections of 100,000 tons of blade waste per year in Europe, researchers see urgent need and potential for scaling up the solution.

Key quote:

“As wind energy grows, recycling and reusing wind turbine waste is becoming increasingly urgent.”

— Jinwen Zhang, a Washington State University professor and co-author of the paper

Why this matters:

As the wind energy sector matures, tens of thousands of turbine blades are nearing the end of their operational lives. These blades, typically made of glass fiber-reinforced polymers, are difficult to dispose of or reuse because they don’t melt down like conventional plastics. Most end up in landfills, adding to a growing waste burden. The scale of the problem is only set to rise: The Department of Energy predicts a substantial increase in blade waste by mid-century, with materials that could sit in dumps indefinitely. The new process offers a way to intercept that waste stream and recover valuable resources, potentially reducing landfill overflow and pollution associated with composite materials.

Learn more: Wind turbine blades could soon be recyclable

A rice field in an Indonesian villa with water flooding the edges

Photo essay: Climate change and deforestation collide in Indonesia’s deadly floods

Millions of people on Sumatra remain displaced by November’s cyclone, showing the dangers of the climate crisis and indiscriminate logging and habitat destruction.
An aerial view of a set of wind turbines atop forested hills

Photos capture the breathtaking scale of China's wind and solar buildout

Aerial photos reveal China’s rapid landscape transformation as wind and solar projects spread from cities to remote deserts.

Fire fighters setting a prescribed burn in a field

After one year of Trump, is anything left of the American Climate Corps?

The federal program shut down before Biden left office, but a handful of state efforts are carrying on with a lower profile.

A concrete apartment block with balconies and aluminum windows

British tenants threaten legal action over hot homes

Residents of flats in south-east London say their homes have excessive heat, with some reaching 43C.
An old wooden mining cart on a rusty set of tracks with a green forest in the background

Will an old Pennsylvania coal town get a reboot from AI?

Homer City embraces the prospect of jobs but worries the profits and power from a new gas plant will flow to faraway tech companies.
Energy Secretary Chris Wright speaking at CPAC
Credit: Gage Skidmore/https://www.flickr.com/photos/gageskidmore/https://creativecommons.org/licenses/by-sa/2.0/

Trump cuts to energy projects in blue states were unlawful, judge rules

The Energy Department canceled $7.5 billion in Biden-era energy spending, largely in Democratic-led states, during last year’s government shutdown.
Yellow and white wind turbine towers waiting to be installed
Credit: Engineered Solutions/Unsplash

Judge reverses Trump order halting Revolution Wind

Suspending the lease for the Orsted project off Connecticut and Rhode Island was "unreasonable," the federal judge ruled Monday.
From our Newsroom
Multiple Houston-area oil and gas facilities that have violated pollution laws are seeking permit renewals

Multiple Houston-area oil and gas facilities that have violated pollution laws are seeking permit renewals

One facility has emitted cancer-causing chemicals into waterways at levels up to 520% higher than legal limits.

Regulators are underestimating health impacts from air pollution: Study

Regulators are underestimating health impacts from air pollution: Study

"The reality is, we are not exposed to one chemical at a time.”

Pennsylvania governor Josh Shapiro speaks with the state flag and American flag behind him.

Two years into his term, has Gov. Shapiro kept his promises to regulate Pennsylvania’s fracking industry?

A new report assesses the administration’s progress and makes new recommendations

silhouette of people holding hands by a lake at sunset

An open letter from EPA staff to the American public

“We cannot stand by and allow this to happen. We need to hold this administration accountable.”

wildfire retardants being sprayed by plane

New evidence links heavy metal pollution with wildfire retardants

“The chemical black box” that blankets wildfire-impacted areas is increasingly under scrutiny.

Stay informed: sign up for The Daily Climate newsletter
Top news on climate impacts, solutions, politics, drivers. Delivered to your inbox week days.